1673-159X

CN 51-1686/N

Mo含量对激光熔覆铁基涂层高温摩擦磨损性能的影响

Effect of Mo Content on High-Temperature Friction and Wear Properties of Laser-Clad Iron-Based Coatings

  • 摘要: 为了延长半钢轧辊的使用寿命,分析不同Mo含量对激光熔覆铁基涂层高温摩擦磨损性能的影响。通过激光熔覆对磨损失效后的半钢轧辊进行表面修复,熔覆层采用Fe-Cr-Ni-Mo合金粉末,利用光学显微镜(OM)、X射线衍射仪(XRD)、扫描电子显微镜(SEM)以及HBRV-187.5型布洛维硬度计等分析熔覆层微观组织结构,利用高温摩擦磨损试验机对修复后轧辊进行高温摩擦磨损试验,分析了不同Mo含量对再制造试样高温摩擦磨损性能的影响。结果表明:熔覆层主要由铁素体、马氏体和少量残余奥氏体组成,还包含少量的M7C3型和Mo2C碳化物、Fe-Cr和(FeNi)固溶体,以及由Fe和Mo形成的金属固溶体;随着Mo元素含量的增加,熔覆层组织分布更加均匀,熔覆层的硬度先增大后减小,熔覆层的摩擦因数先减小后增大,当Mo质量分数为4%时熔覆层硬度值最高(55.3HRC),相对于基体提升了28.6%;摩擦因数最低(0.29),相对于基体降低了10.1%;摩擦磨损类型由基体的黏着磨损和剥层磨损转化为磨粒磨损。综上,修复后的再制造试样有效地延长了半钢轧辊的使用寿命。

     

    Abstract: To extend the service life of semi-steel rolls, the effects of different Mo contents on the high-temperature friction and wear properties of laser-clad iron-based coatings were analyzed. The surface of worn-out semi-steel rolls was repaired via laser cladding, and the cladding layer used Fe-Cr-Ni-Mo alloy powders. The microstructures of the cladding layers were analyzed using instruments such as an optical microscope (OM), X-ray diffractometer (XRD), scanning electron microscope (SEM), and HBRV-187.5 Brinell-Rockwell-Vickers hardness tester. High-temperature friction and wear tests were conducted on the repaired rolls using a high-temperature friction and wear tester, and the effects of different Mo contents on the high-temperature friction and wear properties of the remanufactured samples were analyzed. The results indicate that the cladding layer primarily consists of ferrite, martensite, and a small amount of retained austenite and contains a small amount of M7C3-type and Mo2C carbides, Fe-Cr, and (FeNi) solid solutions, as well as metallic solid solutions formed by Fe and Mo; with the increase of Mo element content, the microstructure distribution of the cladding layer becomes more uniform; the hardness of the cladding layer first increases and then decreases, and the friction coefficient of the cladding layer first decreases and then increases; when the mass fraction of Mo is 4%, the hardness value of the cladding layer is the highest (55.3 HRC), which is increased by 28.6% compared with that of the substrate; the friction coefficient is the lowest (0.29), which is decreased by 10.1% compared with that of the substrate; the friction and wear type transforms from the adhesive wear and delamination wear of the substrate into abrasive wear. In summary, the repaired remanufactured samples effectively extend the service life of semi-steel rolls.

     

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