1673-159X

CN 51-1686/N

冲击式水轮机泥沙磨损试验测试系统研发

Development of Sediment Wear Test System for Pelton Turbines

  • 摘要: 冲击式水轮机在多沙河流上运行时会面临十分严重的泥沙磨损问题。针对目前国内缺乏冲击式水轮机泥沙磨损研究试验系统的情况,研发了一套冲击式水轮机泥沙磨损试验测试系统。该系统由管路及供水系统、沙水池及泥沙搅拌系统、水轮机试验机组、数据采集与测控系统等部分组成,可支持最高水头800 m、最大流量300 m3/h和最高水轮机转速2500 r/min的冲击式水轮机泥沙磨损和性能试验,采用可编程控制器(PLC)和LabVIEW软件可实现供水泵启停、水轮机转速调节和管路阀门自动控制,同时能实时监测水轮机转速、水头、流量等关键参数。经过试验显示该泥沙磨损试验测试系统具有精度高(达0.3%)、自动化水平高、运行稳定、操作简单以及人机界面友好等特点。

     

    Abstract: Pelton turbines encounter significant sediment erosion issues when they operate in sandy river environments. Due to the absence of a sediment abrasion test system for Pelton turbines in China, a specialized system has been developed. The system comprises a pipeline and water supply infrastructure, sand pool with sediment mixing capabilities, hydraulic turbine testing unit, data acquisition, measurement, and control systems. It is capable of conducting sediment abrasion and performance tests on Pelton turbines with a maximum head of 800 m, maximum flow rate of 300 m3/h, and maximum turbine rotational speed of 2 500 r/min. It utilizes programmable logic controller (PLC) and LabVIEW software to control water pump operation, turbine speed, and performance testing. The programmable logic controller (PLC) and LabVIEW software facilitate water supply pump start/stop, turbine speed adjustment, and automatic pipeline valve control. Additionally, key parameters include turbine speed, head, and flow rate are monitored in real-time. The tests results show that the sediment abrasion test system exhibits high precision (up to 0.3%), a high level of automation, stable operation, simplicity, and a user-friendly interface.

     

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