1673-159X

CN 51-1686/N

大轴径分瓣式磁性液体密封装置的设计和实验研究

Design and Experimental Study of Large Shaft Diameter Split Magnetic Fluid Seal Device

  • 摘要: 为解决目前工程应用中大轴径密封的难题,文章设计一种具有分瓣式结构的大间隙磁性液体密封装置。使用有限元法对设计的密封结构进行磁场仿真计算,得出不同密封间隙下密封结构的磁感应强度分布,并确定最佳密封间隙为0.5 mm。基于优化后的密封结构搭建出磁性液体密封实验台,并使用2种饱和磁化强度相近、黏度不同的磁性液体MFA和MFB进行静密封、动密封和密封寿命测试。测试结果表明:该分瓣式密封装置具有较好的密封性能,在静密封条件下,MFA和MFB的临界密封压力与仿真结果相比分别下降7.1%和6.9%,在可接受范围内;在动密封条件下,MFA和MFB的临界密封压力均随着转速的升高而降低,黏度更大的MFB的降低幅度更小;磁性液体密封的寿命随着转速的升高而减小,由于摩擦生热效应,黏度更大的MFB的密封寿命低于MFA。

     

    Abstract: In order to solve the problem of large shaft diameter sealing in engineering application, a large gap magnetic fluid sealing device with split structure is designed in this article. The magnetic field simulation calculation of the designed sealing structure was carried out by using the finite element method, and the magnetic induction intensity distribution of the sealing structure under different sealing clearance was obtained, and the optimal sealing clearance was determined to be 0.5 mm. Based on the optimized sealing structure, a magnetic fluid seal test bench was built, and two kinds of magnetic fluids MFA and MFB with similar saturation magnetization and different viscosity were used to carry out the static sealing, dynamic sealing and sealing lifetime test. The test results show that the split sealing device has good sealing performance. Under the static sealing condition, the critical sealing pressures of MFA and MFB are reduced by 7.1% and 6.9% respectively compared with the simulation results, which are within the acceptable range; Under the condition of dynamic sealing, the critical sealing pressures of MFA and MFB both decrease with the increase of rotating speed, and the decrease of MFB with higher viscosity is smaller; The sealing lifetime of magnetic fluid seal decreases with the increase of rotating speed. Due to the friction heat effect, the sealing lifetime of MFB with higher viscosity is lower than that of MFA.

     

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