1673-159X

CN 51-1686/N

橡胶材料对挠性叶轮泵叶轮应力与密封的影响

Influence of Rubber Materials on Impeller Stress and Sealing Performance of Flexible Impeller Pumps

  • 摘要: 挠性叶轮泵的橡胶叶轮发生周期性弯曲变形时,易因局部应力集中产生疲劳失效,橡胶材料属性对其力学行为影响显著。为探究叶轮应力集中特征及其与材料的关联,本文基于LS-DYNA建立单叶片有限元模型,模拟叶轮在定子内腔从安装、弯曲至回弹的完整工作循环,系统对比氯丁橡胶、丁腈橡胶、聚氨酯及天然橡胶四种材料的应力响应。结果表明:叶轮前工作面中部近端面区域与后工作面中部为典型高应力区,最大等效应力达1.48 MPa,是疲劳裂纹萌生的关键位置;不同弹性材料对应力集中特性影响显著。聚氨酯等高刚度弹性体与定子贴合紧密,接触应力可达2.47 MPa,密封性能优良,但会加剧局部应力集中;天然橡胶等软质橡胶接触应力仅约0.03 MPa,可有效降低应力水平,却因贴合不足引发密封失效。

     

    Abstract: The rubber impellers of flexible impeller pumps are prone to fatigue failure due to local stress concentration during cyclic bending deformation, and the material properties of rubber exert a remarkable influence on its mechanical behavior. A single-blade finite element model was built based on LS-DYNA to simulate the complete operational cycle of the impellers within the stator cavity from installation and bending to elastic recovery, aiming to investigate the stress concentration characteristics and their correlation with materials. The stress responses of four materials (chloroprene rubber, nitrile butadiene rubber, polyurethane, and natural rubber) were systematically compared. Results reveal that the central regions near the edges of the front working surface and the midsection of the rear working surface are typical high-stress zones with peak equivalent stress of 1.48 MPa, making them susceptible to crack initiation. Different elastic materials have a significant influence on stress concentration characteristics. Hard rubbers like polyurethane generate contact stress up to 2.47 MPa due to strong conformity with the stator, ensuring excellent sealing performance but intensifying local stress concentration. In contrast, soft rubbers such as natural rubber have a contact stress of only 0.03 MPa, effectively reducing stress levels but compromising sealing due to poor conformity.

     

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