1673-159X

CN 51-1686/N

考虑叶顶间隙与流量对混输泵内做功性能的影响

Effects of Tip Clearance and Flow Rate on Work Performance of Multiphase Pumps

  • 摘要: 多相混输泵作为海洋油气输运的核心装备,其性能至关重要,而叶顶间隙是影响其做功能力的关键因素。目前不同叶顶间隙下流量对混输泵性能的影响尚不明确,为此本文依托自研的单级螺旋轴流式混输泵模型,采用数值模拟与实验验证相结合的方法,系统研究不同叶顶间隙下不同流量工况对泵内流场及能量特性的影响。结果表明:叶顶间隙会放大流量变化对流场的扰动,在大叶顶间隙与大流量工况下叶轮中段因叶顶泄漏涡引发强烈的相对速度波动;小叶顶间隙下的能量以静压能为主,做功性能稳定高效,大叶顶间隙则导致叶轮前段静扬程为负,动扬程取代静扬程成为叶轮内的主导,严重损害了泵的增压性能;不同叶顶间隙下随着流量的增加,总功率和静功率逐渐增加,且各截面内静功率占比均超过50%。

     

    Abstract: The performance of multiphase pumps, the core equipment for marine oil and gas transportation, is critical, and the tip clearance is a key factor affecting their work performance. Currently, the effects of flow rate on the performance of multiphase pumps under different tip clearances remain unclear. Therefore, based on a self-developed single-stage helical axial multiphase pump model, the effects of different flow rate conditions under varying tip clearances on the internal flow field and energy characteristics of the pump were systematically investigated by combining numerical simulation and experimental validation. The results indicate that the tip clearance amplifies the disturbance of flow rate variation to the flow field; under the conditions of a large tip clearance and a large flow rate, intense relative velocity fluctuations are induced in the middle section of the impeller by the tip leakage vortex; under a small tip clearance, the energy is dominated by static pressure energy, and the work performance is stable and efficient; whereas a large tip clearance causes a negative static head at the front section of the impeller, and the dynamic head replaces the static head as the dominant factor within the impeller, which severely damages the pressure-boosting performance of the pump. Under different tip clearances, with the increase of flow rate, the total power and static power gradually increase, and the proportion of static power in each section exceeds 50%.

     

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