1673-159X

CN 51-1686/N

弧焊待焊接钢结构件焊缝自动识别与提取

An Automatic Identification and Extraction Method for Arc Weld Seams of Steel Structural Parts to be Welded

  • 摘要: 针对机器人弧焊多品种、小批量钢结构件出现的人工示教和离线编程的效率低,图像处理方法易受环境与待焊接工件表面材质的干扰,以及深度学习方法在制作训练数据集时难度大、成本高等问题,提出一种融合CAD模型先验知识与三维点云的自动识别方法:基于Open CASCADE平台提出双约束接触面判别机制,进而设计了一套“布尔求交−边界遍历−参数化表征”的系统化流程,从装配体中自动提取并量化焊缝交线参数;将提取到的焊缝参数通过点云配准映射至实际工件点云,完成焊缝的识别与提取。实验结果表明,该方法能有效克服非结构化的环境干扰,对常见焊缝识别准确稳定,为小批量定制化工件的自动化焊接提供了一种可供借鉴的解决方案。

     

    Abstract: In robot arc welding of multi-variety and small-batch steel structural components, due to the low efficiency of manual teaching and offline programming, the image processing method is susceptible to the interference of the environment and the surface material of the workpiece to be welded, and the deep learning methods are difficult to create datasets for training of multi-variety and small-batch workpieces, which usually requires a large amount of computing costs. This paper proposes an automatic recognition method that integrates the prior knowledge of CAD models and three-dimensional point clouds. Based on the Open CASCADE platform, a double-constraint contact surface discrimination mechanism is proposed. Furthermore, a systematic process of "Boolean intersection-boundary traversal-parametric characterization" is designed to automatically extract and quantify the weld intersection line parameters from the assembly. Finally, innovatively, the extracted welds are mapped to the actual workpiece point cloud through point cloud registration to complete the identification and extraction of welds. The experimental results show that this method can effectively overcome the interference of unstructured environments and accurately and stably identify common weld seams, which can be referred to in the automated welding of small-batch customized workpieces.

     

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