1673-159X

CN 51-1686/N

发电机组通风系统风速场分析

Airflow Velocity Analysis of Generator Unit Ventilation System

  • 摘要: 为评估某发电机组整机流场特性,基于CFD方法采用流体分析软件STAR-CCM+搭建发电机组整机外流场计算模型,对风量分配、部件速度场及截面速度场进行全面分析。结果表明:风扇出风速度较大,冷却风通过风扇罩的导风作用导向到缸头及箱体风道,对发动机进行冷却,发动机散热片处的风速最大可达10 m/s,箱体底部风速分布较均匀,风速在6~8 m/s;机组整体流场速度分布均匀,不存在明显的流动死区;发动机(缸头、箱体底部及箱体)表面风速分布均匀,无热风回流现象;电子定子、消声器表面风速分布较好,利于高温部件的冷却。对机组进风口布置进行了讨论:5个进风口改为2个进风口后,机组总进风量从75.07 g/s降至62.12 g/s,降低了12.95 g/s,降低了17.3%;变频器及电机定子表面风速明显增大,发动机及消声器表面风速减小;风口布置对整机流场影响较大,应从机组冷却系统设计需求合理选择进出风口的位置,保证发电机组的冷却。研究结果可为发电机组冷却系统设计及结构改进提供仿真数据支撑及理论参考。

     

    Abstract: In order to evaluate the flow field characteristics of a generator unit, based on the CFD method, the simulation model of the external flow field of the generator unit is established by fluid analysis software STAR-CCM +, and the air volume distribution, component velocity field and section velocity field are comprehensively analyzed. The results show that the fan outlet has a large air velocity, which is guided to the cylinder head and crankcase air duct through the air guiding effect of the fan cover to cool the engine. The maximum air velocity at the engine heat sink can reach 10 m/s, and the air velocity at the bottom of the engine crankcase is evenly distributed, with the air velocity of 6 ~ 8 m/s. The overall flow field velocity distribution of the unit is uniform, and there is no obvious flow dead zone. The air velocity on the surface of the engine (cylinder head, crankcase bottom and crankcase body) is evenly distributed without hot air reflux. The air velocity distribution on the surface of stator and muffler is good, which is conducive to the cooling of high-temperature parts. The air inlet layout of generator unit is discussed. After changing 5 air inlets to 2 air inlets, the total air inlet volume of the unit decreases from 75.07 g/s to 62.12 g/s, 12.95 g/s decreased and the decrease ratio is 17.3%. The air velocity on the surface of frequency converter and motor stator increases significantly, the air velocity on the surface of engine and muffler decreases, and the air outlet layout has a great impact on the flow field of the generator unit. The position of air inlet and outlet shall be reasonably selected according to the design requirements of generator unit cooling system to ensure the cooling of generator unit. The research results can provide simulation data support and theoretical reference for the design and structural improvement of generator cooling system.

     

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