1673-159X

CN 51-1686/N

长轴熔盐泵转子动力学特性及轴系优化分析

Rotor Dynamic Characteristics and Shafting Optimization Analysis of Long-Shaft Molten Salt Pumps

  • 摘要: 针对长轴式熔盐泵运行稳定性不足的问题,开展高温熔盐工况下的性能试验。结合流固耦合方法,分析不同介质、不同工况下泵内流场与叶轮叶片的应力应变特性,探究转子轴系模态规律,并采用拉丁超立方抽样法优化轴承支撑位置。结果显示:熔盐温度升高,泵效率与扬程曲线整体上移;介质雷诺数越大,边界层引发的水力损失越小,500 ℃熔盐工况水力性能优于常温清水;不同介质与温度下,叶轮叶片最大应力和介质比重近似正相关,叶片最大变形量随熔盐温升逐步增大;变流量工况对转子轴系固有频率、振幅影响较小。基于拉丁超立方抽样的优化结果表明,轴承支撑宜采用等间距布置,优化后轴系一阶临界转速较原结构提升约31%,可有效规避运行共振风险。

     

    Abstract: Performance experiments in high-temperature molten salt conditions were carried out to solve the stability problems arising from long-shaft molten salt pumps. Based on the fluid-solid coupling analysis, the flow field in the pump and stress-strain characteristics of impeller blades in different media and working conditions were analyzed. The modal law of the rotor shaft system was investigated, and the Latin hypercube sampling method was adopted to optimize the bearing position. The results show that with the increasing molten salt temperature, the pump efficiency and head curves shift upward. The larger Reynolds number of the medium leads to smaller hydraulic loss caused by the boundary layer. The hydraulic performance of the molten salt medium at 500℃ is better than that of clear water at room temperature. Under different media and at different temperatures, the maximum stress of the impeller blade approximately positively correlates with the specific gravity of the medium. The maximum deformation of the blade increases with the rising molten salt temperature. The natural frequency and amplitude of the rotor shaft system do not change much in different flow conditions. The optimization results based on Latin hypercube sampling indicate that the bearing support should be arranged equidistant. After optimization, the first-order critical speed of the shaft system is about 31% higher than that of the original sample, which effectively avoids the risk of resonance of the rotor shaft system during operation.

     

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