1673-159X

CN 51-1686/N

初始载荷−温度耦合作用对弹簧应力松弛的影响

Effect of Initial Load-temperature Cooperation on Spring Stress Relaxation

  • 摘要: 研究弹簧应力松弛过程中的微结构变化对于揭示应力松弛机制、改善弹簧服役条件、研发新型弹簧材料具有重要意义。本文借助初始载荷-温度耦合作用,探讨位错脱钉、位错回复两个过程对弹簧应力松弛的影响,并分析弹簧应力松弛后的微观组织。结果表明:当初始载荷为设计载荷的70% 和 80% 且试验温度低于 393 K 时弹簧的载荷损失较大,这是 Cottrell 气团对位错运动的阻碍作用较弱所致;当初始载荷为设计载荷的90% 和 100%时,试验温度越高弹簧的载荷损失越大;初始载荷超过设计载荷后,会出现间歇松弛现象,这是位错脱钉与回复协同作用引起的。位错运动引起的应力松弛主要包含位错脱钉与位错回复两个过程,位错脱钉引起弹性应变到塑性应变的转化,回复耗散塑性变形能,随着脱钉与回复过程的进行,材料微结构不断发生变化。

     

    Abstract: Investigating the microstructure evolution during stress relaxation in springs is of great significance for revealing the underlying relaxation mechanisms, optimizing service conditions, and developing novel spring materials. In this study, the effects of dislocation unpinning and recovery on spring stress relaxation were systematically examined under coupled initial load-temperature conditions, and the post-relaxation microstructure was analyzed. The results indicate that when the initial load is 70% and 80% of the design load and the test temperature is below 393 K, the spring exhibits significant load loss, which is attributed to the weakened pinning effect of Cottrell atmospheres on dislocation motion. When the initial load reaches 90% and 100% of the design load, the load loss of the spring increases with higher test temperatures. Once the initial load exceeds the design load, intermittent relaxation phenomena occur due to the synergistic interaction between dislocation unpinning and recovery. The stress relaxation caused by dislocation motion primarily involves two processes: unpinning and recovery. Dislocation unpinning triggers the transformation from elastic strain to plastic strain, while recovery facilitates the dissipation of plastic strain energy. As the unpinning and recovery processes proceed, the material's microstructure undergoes continuous evolution.

     

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